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Quality

Comfy&Vitality Quality Management System

Quality control is a critical step in the process of manufacturing. Our quality management system covers Supplier quality assurance, IQC, In-process quality control, final quality control, OQC and full Inspection before shipment.
It means that Comfy&Vitality always make quality a top priority. By strict quality management, we prevent product defects run through the whole production process-from raw materials inspection to delivery.We ensure you have a high quality of product, if there a product fails inspection, it will back for reprocessing.

Standard Production Process

Pattern making

After order confirmation, we will start to make patterns.

Our pattern maker read and full understand customer design.
  • ① Our pattern maker read and full understand customer design.
  • ② Taking accurate measurement by tape measure and applying mathematics to calculate various size as specific requirements.
  • ③ Creating patterns by computer software and each piece of garment construction are marked and clarified should be sewn together.
  • ④ Printing finished patterns on paper for cutting fabrics.
  • Confirm style and material
  • Measuring
  • Drafting
Cutting

After order confirmation, we will start to make patterns.

  • ① Cutting begins with the receipt of inspected fabric and fabric relaxation.
  • ② Workers spread fabrics on the cutting table in layers after marker making. After that, place pattern paper on top of cloth and cut.
Cutting can be done manually or automatically. For manual-operated cutting machines, cutters operate power knives with skills. For computerized cutting machine, fabric will be cut automatically in computer system.
  • ③ Numbering cutting pieces as standard.Sorting and bundling of the same size and color after inspection and sending to the next stage for sewing.
  • Check fabric
  • Identify front&back sides
  • Spreading
  • Wearing protective gloves
  • Cutting straight lines
Sewing

After order confirmation, we will start to make patterns.

  • ① Choosing the appropriate yarn and needle to match the fabric.Stretch yarns with a ball point or stretch needle are best for active fabrics.
  • ② Sewing two pieces of fabric together with flat sewing machines or 4 needle 6 lines.
Making sure a straight and neat seam.Keeping the same stitch width is consistent with process sheets. 4 needles 6 threads sewing machine is often used in sportswear, contributing to a high flexibility and strength seaming effect.
  • ③ We design custom logos and labels for our customers.
After the garment is sewn, the clothing labels begin to attach. There are two options for attaching labels, machine sewing and heat transfer labels. The brand label should generally be placed between the shoulder seams and in the middle of the inner neckline.
  • Cleaning the sewing machine table
  • Checking yarns
  • Adjusting stitches
Ironing

After order confirmation, we will start to make patterns.

  • ① Control the temperature and duration to avoid iron scorch scars.
  • ② Clothes should be clean and dry before packaging to avoid mold from water vapor.
  • Clean the iron base plate
  • Set the iron temperature
  • Iron clothing from the inside out
Checking
  • To check that the garment seams are correct and neat, with no puckering.
  • Thread ends need to be trimmed.
Packaging
  • While packing, workers will also inspect the quality of the garments, specifically holes, loose stitches, and stains.
  • Place one or more garments in a polybag, the model number and size of the garment should match the information on the plastic bag.

Quality Inspection

We support third-party customer inspection to ensure that quality fulfils requirements before delivery.
After the clothes have been finished, Our QC will inspect the details carefully from inside out:
  • No defects and oil stains
  • No color deviation
  • The seams should be stitched strongly and flat.
  • Thread ends should be cut off.
  • Printing logo should be firm and consist with production sheets, as well as sample.
  • To check if the clothing is comfortable and the shape is correct as per order.
  • Labels should be placed correctly.

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